Empower your operations toward industry excellence
Our mission is to elevate manufacturing processes by enhancing quality, improving efficiency, reducing production costs, and maximizing profitability for our clients.
We collaborate closely with companies to optimize injection molding operations, minimize manufacturing expenses, and drive sustainable growth.
Our consulting services cover a comprehensive range of areas, including process control and optimization, with methodologies grounded in Scientific Molding, Design of Experiments (DOE), Statistical Process Control (SPC), and Six Sigma applications.
We also provide expertise in equipment and material selection, process troubleshooting, product design and development, robotics and automation, quality assurance, and the preparation of detailed, industry-standard documentation.
Our injection molding process consulting service focuses on attention to detail so you can relax.
Drawing on our deep understanding of various facets of the injection molding process, we offer tailored guidance to enhance production processes and increase operational efficiency.
We provide invaluable insights and cost-effective injection molding process consulting, along with a suite of solutions designed to bolster manufacturing operations and drive profitability for companies.
Streamline Your Operations
with Suensa
With a commitment to excellence, innovation, and customer satisfaction, we offer a comprehensive range of services tailored to meet the diverse needs of our clients.
Discover The Diverse Sectors Benefiting From Our Consultation Services
Suensa serves a diverse range of industries, providing tailored injection molding and manufacturing solutions to meet your unique needs.
Explore Our Manufacturing Consultation Expertise
Unlock the full potential of injection molding with Suensa’s expert consultation and related manufacturing operations services.
Injection Molding Process Consulting
How it works?
24 steps to perfection.
1. Product Review
Evaluating the product’s design and functionality to identify optimization opportunities
2. Material Review
Evaluating material properties and suitability for the intended application.
3. Regrind Usage Review
Analyzing the incorporation of regrind material for cost and sustainability benefits.
4. Mold Review
Examining the mold design, mold specifications and condition for potential enhancements.
5. Injection Molding Machine
Optimizing machine parameters for efficiency and quality.
6. Auxiliary Equipment
Assessing auxiliary equipment effectiveness in the molding process.
7. Process Review
Reviewing the current molding process for improvement possibilities.
8. Clamping Improvements
Enhancing clamping mechanisms for better part consistency and cycle times.
9. Mold Temperatures
Adjusting mold temperatures according to material and process for improved part quality and cycle times.
10. Barrel Temperatures
Fine-tuning barrel temperatures to ensure proper material flow and part consistency.
11. Injection Improvements
Refining injection parameters for optimal part filling and quality.
12. Air Jets Review
Evaluating air jet usage for part ejection efficiency.
13. Valve Gates Review
Assessing valve gate performance for precise material control.
14. Hydraulic Cores Review
Optimizing hydraulic core functions for complex part molding.
15. Ejector Improvements
Enhancing ejector system performance for smoother part ejection.
16. Robot/EOAT Improvements
Improving robotic systems and End-of-Arm Tooling (EOAT) for efficient, faster and safe part handling.
17. Cooling Time Review
Analyzing cooling times to reduce cycle times without compromising part quality.
18. Process Sequencing
Optimizing the sequence of process steps for efficiency and better cycle times.
19. Final Process Review
Conducting a comprehensive review of the optimized process for final adjustments.
20. Process Troubleshooting
Addressing any issues or inefficiencies that can arise during the process.
21. Monitoring Phase
Implementing monitoring phase to ensure ongoing process stability and quality control.
22. Statistical Process Control (SPC) Improvements
Enhancing SPC methods for better process control and consistency.
23. Process Setup Sheet Preparation
Documenting optimized process settings for future reference and consistency.
24. 24/7 Remote Support
Providing continuous remote support for immediate assistance and troubleshooting.
Why Chose Us?
When you choose to partner with us, you gain access to a range of strategic advantages designed to propel your operations forward.
Here’s what you can expect:
Improved Cycle Times
We streamline your processes to ensure faster completion of tasks, better quality and productivity, helping you meet deadlines and improve customer satisfaction.
Enhanced Efficiency
By optimizing your workflows, we help you achieve higher productivity with minimal scrap and waste, maximizing the use of your resources.
Increased Productivity
Our solutions enable you to accomplish more with the same resources but better cycle times, boosting your overall productivity and competitiveness.
Better Quality
Consistently deliver superior products and services with our quality enhancement strategies, building trust and loyalty with your customers.
Increased ROI
Experience greater returns on your investments as our optimized processes and cost-saving measures improve your financial performance.
Reduced Waste
Adopt our sustainable practices to effectively manage and reduce waste, contributing to environmental conservation and operational efficiency.
Reduced Downtime
We implement strategies to minimize downtimes, ensuring your operations run smoothly and continuously, reducing costly delays and interruptions.
Greater Cost Savings
Through efficient practices and waste reduction, we help you save money, allowing you to allocate resources to other critical areas of your business.
Lower Operational Expenses
Our approach helps you cut down on daily expenses, contributing to a healthier bottom line without compromising on quality.
Superior Documentation
We ensure that all your records are detailed, accurate, and easily accessible, facilitating better decision-making and compliance.
Lower Energy Consumption
Our sustainable practices reduce your energy consumption, which is not only good for the environment but also lowers your operational expenses.
Higher Profits
By implementing our effective solutions, you can significantly boost your profitability, driving long-term success and growth.
Ready to explore how our services can benefit your industry?
Contact Suensa today to learn more about our capabilities and discuss your specific needs. Whether you’re in automotive, aerospace, consumer goods, medical, or any other industry, we are here to support your success.
Request a Quote Today!
Once you sign up for our services, you’ll receive free membership and dedicated account access, allowing you to view your project deliverables anytime—such as process setup sheets, automation reports, SPC charts, and customized documentation—based on the services you’ve selected.
Additionally, member companies enjoy discounts on future projects, complimentary access to our Educational Hub, and free downloads of templates designed to streamline operational tasks.
Our membership program fosters long-term relationships, enabling continuous process improvements and enhancing the success of our services. Members benefit from 24/7 remote process support, troubleshooting assistance, access to educational resources and downloads, and priority service turnaround times.
24/7 Process Support
Our member companies benefit from continuous process support, ensuring seamless and ongoing process adjustments.
Troubleshooting Assistance
Facing issues? We’re here to help. We specialize in precise problem-solving on manufacturing operations.
Educational Hub
Access our educational hub to deepen your knowledge of injection molding, scientific molding, and molding principles.
Free Downloads
Instantly access a wide range of essential documents for manufacturing plants. Save time and maintain meticulous records with our professional templates.
